Oilfield Professional Tools

Stop Guessing Your Methanol Rate

Guess low and the line freezes off at four in the morning. Guess high and you pump thousands of gallons a year you never needed โ€” most gathering systems run 30 to 35 gallons per MMscf when 10 to 15 would hold the line. This works out the hydrate temperature, the subcooling, the concentration you actually need and the dose in gallons a day, while you stand at the wellhead.

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One-time purchase. No subscription. No account. Works offline at the wellhead.

Nobody on the lease knows what the right rate is.
So the rate never comes down.

โ„๏ธ

A freeze-off costs a day of production

Hydrates plug a choke or a flowline and the well is down until somebody thaws it. That risk is why the injection rate gets turned up and never turned back down.

๐Ÿ’ธ

Over-injection is invisible

Nothing on the lease tells you the rate is too high. The well keeps flowing, the chemical truck keeps coming, and the cost sits in an account nobody questions.

๐Ÿ’ง

Half the water gets forgotten

Field estimates count produced water and forget the water condensing out of the gas as it cools. Both are free water. Both have to be inhibited.

๐Ÿ“‹

The charts live in a book on someone's desk

The hydrate curve and the water-content chart are in the GPSA data book. Nobody carries it to the wellhead, so the rate is a habit rather than a calculation.

Your gallons per MMscf, against what the field actually runs

Every calculation ends with one number you can take to a chemical review: gallons of inhibitor per million standard cubic feet of gas. The app flags where yours sits against the published gathering-system bands.

  • Under 15 gal/MMscf โ€” optimised. At or below the best-practice band. This is what a tuned injection programme looks like.
  • 15 to 35 gal/MMscf โ€” typical. Where most gathering systems sit. Tuned systems reach 10 to 15, so there is usually room.
  • Over 35 gal/MMscf โ€” above the field band. Either your inputs need a look, or you have an unusually wet and cold system. One documented station optimisation cut 40 down to 11.

Bands from GPA gathering-system optimisation work. Methanol is also a listed hazardous substance under EPCRA, so trimming over-injection trims your reportable inventory as well as the invoice.

Published correlations, shown with every result.

StepMethodWhat it gives you
Hydrate temperatureTowler & Mokhatab (2005)The temperature hydrates start forming at your pressure and gas gravity
SubcoolingHFT โˆ’ flowing temperatureHow far below the hydrate point you are running right now
Required concentrationHammerschmidt (1939), invertedWeight percent of methanol or MEG the free water has to reach
Water content of the gasBukacek (1959)How much water condenses out as the gas cools to line temperature
Dose to the liquidMaterial balance on free waterPounds per day into the aqueous phase
Vapour lossMethanol partition to gas phaseThe methanol you never see again โ€” the term field estimates skip
High-concentration checkNielsen-Bucklin (1983)A warning above 25 wt%, where Hammerschmidt over-predicts

Method chain per GPSA Engineering Data Book Section 20 practice. Every formula and the substituted numbers are shown in the app and on the printed dosing sheet, so any result can be checked by hand.

Gauge pressure into an absolute formula

Every hydrate correlation needs psia. The gauge reads psig. Forget the 14.7 and the hydrate temperature shifts several degrees โ€” and the answer still looks plausible.

Condensed water left out

A dry gas well with no produced water still drops water out of the gas as it cools. Count only the produced barrels and you under-dose.

Vapour loss ignored

Methanol partitions into the gas phase and leaves with it. It is a real term, and it is a large part of why methanol usage runs so much higher than glycol.

The methanol model applied to MEG

MEG's vapour pressure is negligible. Carry the methanol vapour term across to glycol and you overstate the MEG dose badly.

A lean stream too weak to work

If a regenerated stream is weaker than the concentration it has to reach, the material balance has no solution. Spreadsheets print a negative dose. This tells you why.

Extrapolating past the correlation

Towler & Mokhatab is fitted for sweet gas, 0.55 to 1.00 gravity. Outside that band the app refuses rather than quietly giving you a number.

Both silent-failure cases โ€” gauge-to-absolute conversion and the impossible lean stream โ€” are handled explicitly, because a wrong dose that looks reasonable is worse than no dose at all.

Type the conditions. Watch the dose move.

๐Ÿ›ข๏ธ Hydrate Risk & Methanol Injection
๐ŸŒ™
Hydrate risk
Hydrates will form โ€” 15.0 ยฐF below the hydrate point
Total methanol dose
186.8
gal/day
1,239 lb/d ยท 93.4 gal/MMscf ยท $467.08/day ยท $14,218/month
ABOVE the typical field band โ€” at 93.4 gal/MMscf you are well above the 30โ€“35 most gathering systems run.
Hydrate temp
60.0 ยฐF
Subcooling
+15.0 ยฐF
Required conc
21.5 wt%
Condensed water
162 lb/d
Produced water
4,200 lb/d
Vapour loss
41 lb/d
You: 815 psia, 45 ยฐF Hydrate region Pressure (psia)

Illustrative example of the calculator at the worked case in the manual, not a product screenshot.

One screen of inputs, one screen of answers.

Live recalculation

No calculate button

Change the pressure, the temperature, the safety margin or the chemical price and every number updates as you type. Drag the margin from 5 ยฐF to 10 ยฐF and watch what the extra insurance costs per month before you commit to it.

Hydrate curve

Your operating point, plotted

The hydrate curve is drawn from the same correlation at your gas gravity, from 100 to 3,000 psia, with your operating point marked on it. Above the line is safe, inside the shaded region hydrates form. It makes the margin obvious at a glance, and it prints on the dosing sheet.

My Wells

The sites you actually run

Save each well or line as a named input set and flick between them. A route operator checks six sites in the time it takes to open a spreadsheet. Everything stays on your device โ€” no account, no upload, no backend.

Dosing sheet and CSV

Something to hand over

Print a one-page dosing sheet with the inputs, the results, the verdict, the formulas and the hydrate curve, with signature lines for calculated-by and reviewed-by. Export every saved well to CSV with all inputs and all computed outputs when the chemical review comes round.

What it does not do

Sweet gas only. Hโ‚‚S and COโ‚‚ raise the hydrate temperature significantly and are not modelled โ€” the app says so on screen rather than quietly giving you a number. Salt in the produced water already depresses the hydrate point, so a dose calculated here is conservative on a salty system. This is an engineering estimate against published correlations, not a process simulation and not a replacement for your operator's chemical programme. Every formula is shown so any result can be checked by hand.

Built by people who have worked the lease. Oil Rigs Now has been making tools for oilfield professionals since 2011 โ€” field-first, offline-first, and priced so a pumper can expense it without asking anyone.

One payment. Yours to keep.

$19
one-time ยท no subscription ยท no account
  • โœ“ Hydrate formation temperature and subcooling verdict
  • โœ“ Required methanol or MEG concentration in wt%
  • โœ“ Condensed water and produced water as separate line items
  • โœ“ Vapour loss, with MEG handled correctly
  • โœ“ Total dose in lb/d, gal/d, gal/MMscf, $/day and $/month
  • โœ“ Benchmark flag against the published field bands
  • โœ“ Hydrate curve with your operating point plotted
  • โœ“ Unlimited saved wells, stored on your device
  • โœ“ Printable dosing sheet and CSV export
  • โœ“ Installs to your phone or tablet, works with no signal
Buy Now โ€” $19 →

Everything stays on your device. Nothing is uploaded, no account is created, and the calculator keeps working when the lease road has no bars.